40kW Liquid Cooling DCDC Charging Module With Process Maintenance Free

This 40kW liquid cooling DCDC charging module adopts SiC power devices with peak efficiency ≥97%. It features IP65 protection, ultra-low noise, liquid cooling design, over 10-year maintenance-free service life. Wide operating temperature range (-40℃~75℃), complete protection functions, CAN communication, local display & button operation, ideal for EV charging and energy storage systems.

The 40kW DCDC Charging Module is a high-performance liquid-cooled power module designed for high-power EV charging applications. It supports a wide input voltage range of 250–900VDC and delivers up to 40kW rated output power, providing stable and flexible power conversion for modern DC fast charging systems.
According to the input limit power curve, the module can deliver 40kW output power across approximately 400–800VDC input, while maintaining controlled power output at lower and higher input voltages. This wide operating range enables the module to adapt to different DC charging system architectures and varying power supply conditions.
The output characteristic curve demonstrates the module's ability to support a wide 50–1000VDC output voltage range and high output current up to approximately 134A. Its constant-power operating range of 300–1000VDC allows the 40kW DCDC Charging Module to efficiently match different EV battery voltage platforms and charging requirements.

Using advanced SiC power components and liquid cooling technology, the module achieves peak efficiency above 97%, while its IP65-rated protection design enhances reliability in demanding operating environments. With a service life of more than 10 years, the module is suitable for DC fast charging stations, charging hubs, fleet charging, bus charging and other high-power EV charging applications.
Overall, the 40kW DCDC Charging Module combines wide voltage compatibility, stable constant-power output, high efficiency and reliable thermal management, making it a suitable power conversion solution for next-generation EV charging infrastructure.

 

Tonhe Technology provides reliable global delivery solutions for EV Charging Power Modules and DC fast charging components, ensuring safe and efficient transportation from factory to customers worldwide. With professional export experience, strict packaging standards, and stable logistics partnerships, Tonhe supports customers in Europe, Asia, North America, and other global markets with on-time shipment and secure product delivery.
Each EV charging module shipment is carefully inspected, protected with industrial-grade packaging, and prepared according to international transportation requirements. From production scheduling and quality inspection to container loading and final delivery, Tonhe’s complete supply chain management system ensures product safety throughout the entire logistics process.

 

 

 

Tonhe Technology has established strong manufacturing capabilities with advanced intelligent production systems and automated manufacturing facilities, providing reliable EV charging modules and power electronics solutions for global customers.
As a professional EV charging module manufacturer, Tonhe integrates automated production lines, strict quality management, and advanced manufacturing technologies to ensure high product consistency, stable performance, and efficient delivery. The company operates complete in-house manufacturing processes, including automatic soldering, wave soldering, final assembly, packaging, special-shaped component insertion, and gel-filling production, covering key stages from component processing to finished product delivery.
With highly automated production equipment and intelligent manufacturing management, Tonhe improves production efficiency while maintaining strict control over every manufacturing process. Advanced automation technologies help achieve precise assembly, consistent product quality, and reliable large-scale production capacity to meet the growing demands of global EV charging infrastructure.
Tonhe Technology follows internationally recognized quality management standards, including IATF16949, ISO 9001, ISO 14001, and ISO 45001 certifications. Through comprehensive quality control and reliability testing systems, Tonhe ensures that every charging module delivers excellent durability, safety, and long-term operational reliability.
By combining advanced manufacturing capabilities, automated production lines, professional engineering expertise, and strict quality assurance, Tonhe Technology continues to provide dependable EV charging solutions and become a trusted manufacturing partner for customers worldwide.